On-site Training Classes
Educational Coursework
EAS-05 Understanding EVs, 1 Day
EAS-20 Building Electric Motorcycles, 2 Days
EAS-30 EV Clinic & Design Concepts, 3 Days
EAS-50 EV Conversion & Construction, 5 Days
Electric Auto Shop provides onsite training for students and instructors. The
EAS-50 course is an intensive five day session at our northern California production facility. The course is ideal pre-instruction for educators planning to use the Electric Auto Shop classroom curricula at their schools. See a sample of the course.
Stay at the beautiful wine country
Sebastopol Marriott. Electric Auto Shop has negotiated special room rates
for those attending our courses.


EAS-50 Course Overview
Day 1
- Introduction - discussion and resources
- Course Material - books and shop tour
- Safety - issues and best practices
- EV Overview - vehicle systems
- Hybrid - definitions and types
- Reading List - publications and course hand-outs
- Additional Curricula Recommendations - outside material
- Definition of Terms - Ohm's Law, Watts Law, etc.
- Conversion Path - mapping startegies for succesful vehicle conversion
- Planning Samples and Rules - overview of shop and classroom student guidelines
- Watts to Horsepower - understanding the petroleum-to-electricity relationship
- Significance of Efficiency - understanding the electrical system budget
- How far? How fast? - determining cost, range and performance considerations
- System Components - controllers, motors, battery management, DC-DC converters, chargers
Day 2
- Tires - performance, types and availability
- Power Steering - design and system integration
- Brakes - vacuum systems, regeneration
- Project Budgeting - components, time schedule, project economy
- Vehicle to Grid - charging interface
- Design Considerations - deciding on your model, and planning your EV
- Low Voltage Systems - specs and performance
- High Voltage Systems - specs and performance, comparative layout
- How to de-ICE - removing the internal combustion components, technique, measurements, tools
- Planning the EV Build - component installation sequencing and technique
Day 3
-
Electricity Sources - discussion and overview
- Controlling Electricity - relays, contactors, connectors, circuits
- Wattage Calculation - determining system power requirements
- Ohm's Law - discussion and relationship to project
- Batteries - discussion of LiFeP04, lead acid, other construction types
- Review of to-date information - components, wiring, terms, options, calculations
- Battery Prep - pre-charging and preparing the traction battery for installation
Day 4
-
Battery Management - discussion of available products, Elithion, Thuderstruck
- Electric Discussions - Ohm's Law, Watt's Law, relationship to conversion
- Wiring - termination, routing and layout
- Relays and Contactors - function and intergration
- Shop Session - building circuits, motor adaptors, welding, soldering, plasma cutting
Day 5
-
Series Battery Installation - traction battery fit and location
- Electric Discussions - Ohm's Law, Watt's Law, relationship to conversion
- Component Connections - wire routing, AC motor, key switch, relays, contactors, low and high voltage systems
- Initial Key-on - starting and spinning the motor
- Final Component Installation - DC-DC converter, Charger, BMS System, Braking, Vacuum, Heating/Cooling Systems
- Summary & Conclusions - Final wrap-up, Q&A, material hand outs, review of available resources
Inquire about Course Registration
EAS-50 Course Cost $975
EAS-50 Pre-registration $90.00
EAS-50 MAT Materials Only (DVD & Course Modules) $150.00